200.000 hlpa
| Brewery wit a capacity of apr. 200.000 hl per year in a perfect condition; in huge parts as new. The brewery was built in 1995 an overhauled in 2007. The brewing was shut down in September 2008. The brewing process is controlled over Siemens S7 fully automatically with 3 PC. Matching filling line for bottles or KEGs can be added. Please ask for this separately, or www.es-projects.com. | |||
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| Overview | |||
| Brewery | 200.000 hl pa | - | - |
| Malt reception | 30 to ph | 1995 | Künzel |
| Malt treatment | 4,0 to ph | - | - |
| Brew house, 4-vessels - Maischomat, mash tun - Lauter tun, Whirlpoolkettle - Underback, spent grain silo |
180 hl cast wort | 1995 2007 |
Steinecker |
| Lactic acid plant | 2 x 20 hl | 1995 | Steinecker |
Fermentation an storage |
2 x 460 hl, 8 x 890 hl | 1995 | Gresser |
| Yeast management | 3 x 180 hl | 1995 | Gresser |
| Filtration - Kieselguhr filter |
360 hl ph | 1995 | Steinecker |
| Bright beer tanks | 5 x 350 hl | 1995 | Gresser |
| Utilities: - Steam generator, Water treatment - Pressured air, Cooling unit, CIP |
- | 1995 | Schneider Stal, Gea Atlas Copco |
| Malt Treatment | |||
| 5 Silos, 120 to - with malt conveyors |
3 x 30 to, 2 x 15 to 8 to ph |
1995 | Künzel |
| Malt reception - reception balance, calibrated |
30 to ph 50…100 kg |
1995 | Chronos |
| Malt cleaning - Stone removal, sieve - Dust removal |
4 to ph | 1995 | Künzel |
| Malt balance - for milling |
20…25 kg | 1995 | Chronos |
| Mill - Maischomat, see brew house |
4 to ph | 1995 | Steinecker |
| Conveyors - diverse bucket conveyors - diverse worm conveyors |
- | 1995 | Künzel |
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| Brew house | |||
| Brew house - Capacity: 240.000 hl pa |
180 hl p brew 6 brews p day | 1995 2007 |
Steinecker |
| 4-vessel brew house in stainless steel - Maischomat with frequency exchanger - Mash tun - Lauter tun - Underback - Whirlpoolkettle with internal and external boiler - Trub tank |
4…4,5 to ph ~150 hl |
1995 | Steinecker |
| Hop dosing - 6 vessels |
DN 500 | 1995 | Steinecker |
| Vapour compressor | - | - | - |
| Wort cooler - 1-step - with ice water - with flow meter |
180 hl ph 80°C to 15°C 110°C 10 bar |
1995 | Alfa Laval |
| Wort aeration - with sterile filter |
- | 1995 | Steinecker |
| Condense tank - with pump |
21 hl 6 m³ ph, 4 bar |
1995 | Geestra |
| Brew house – CIP - batch water tank, base 1, base 2, acid |
4 x 60 hl | 1995 | Steinecker |
| Air compressor - for spent grain |
11 bar, 1 m³ | 1995 | Käser |
| Spent grain silo | 28 m³ | - | Vetter |
| Controlling, fully automatic | S7 with 3 PC | 2007 | Steinecker |
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| Lactic Acid Plant | |||
| 2 Tanks, Stainless steel - with stirrer - Mash- and wort acidification - automatic control S7 - with pumps, flow meter |
each 50 hl |
1995 |
Steinecker |
| Fermentation and Storage | |||
| 2 x CCT - Stainless steel - 2 cooling zones in cylinder - 1 cooling zone in cone - with fittings |
each 465 h |
1995 |
Gresser |
| 8 x CCT - Stainless steel - 2 cooling zones in cylinder - 1 cooling zone in cone - with fittings |
each 897 hl |
1995 |
Gresser |
| Temperature control - Automatic |
- | - | - |
| Separator - for green beer - frequency exchanger - Bypass for yeast output - flow meter - with green beer cooler |
~ 250 hl ph |
2006 |
Laval |
| Diverse: - Beer pumps - Disinfection bin aso |
- | - | - |
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| Yeast Management | |||
| Yeast tank - 3 CCT, Stainless steel - with jacket cooling |
each 60 hl 3,0 bar |
1995 |
Gresser |
| Waste yeast tank - 1 CCT, Stainless steel - with jacket cooling |
350 hl |
1995 |
Gresser |
| Control: - Automatic |
- | - | Gresser |
| Filtration | |||
| Kieselguhr sheet filter - with output trough, worm and Mohno pump - Pressure indicator - Plates for changing to kombi filter |
360 hl ph 8,0 bar |
1996 |
Steinecker |
| Haze meter inline | - | 1995 | Sigrist |
| Dosing station 1 - Dosing pump - with buffer tank, also to use as pre run tank |
27 hl, |
1995 |
Steinecker |
| Dosing station 2 - Dosing pump - with buffer tank, also to use as pre run tank t |
60 hl, 1 bar |
1995 |
Steinecker |
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| Bright Beer Tanks | |||
| 5 vertical Stainless steel tanks - Indoor - not insulated |
each 357 hl 2,0 bar |
1995 |
Gresser |
| 2 vertical Stainless steel tanks - Indoor - not insulated |
each 178 hl 2,0 bar |
1995 |
Gresser |
| CIP | |||
| Unfiltered | - | 1995 | Steinecker |
| - Batch water - Base 1 - Base 2 - Acid - Heat Exchanger - Measurements |
each 60 hl |
1995 |
Sielmann |
| Filtered | - | - | - |
| - Batch water - Base 1 - Base 2 - Acid - Heat Exchanger - Measurements |
each 60 hl |
1995 |
Sielmann |
| Dosing for Concentrate - separated room | 6 Stations 9 Dosing pumps | 1995 | Prominent |
| 1 x Neutralisation tank | 356 hl | 1995 | Gresser |
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| Water Treatment | |||
| - | 15 m³ ph | 1995 2007 |
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| 1 x Gravel filter - Aeration device for regeneration - Iron removal - Manganese removal |
3,6 m³ |
2007 |
Elga-Berkefeld |
| 2 x Ion exchanger - with HCl-station for regeneration |
- | 2007 | Elga-Berkefeld |
| Mixing station - 2 x Flow meter - for needed hardness |
- | 2007 | Siemens |
| 1 x Collecting bin | - | 2007 | Elga-Berkefeld |
| 1 x Pure water tank | 16 m³ | 2007 | Euwa |
| 5 x Feeding pumps | - | 1995 2007 |
KSB |
| 1 x Chlorine dioxide plant | - | 2006 | Prominent |
| 1 x Brew water tank | 1.000 hl | 1995 | Gresser |
| 1 x Hot water tank | 1.000 hl | 1995 | Gresser |
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| Utilities | |||
| Steam generator - Burner “Weishaupt” - Gas firing - Feed water treatment - Condensate collecting tank |
6 to ph |
1995 | Schneider |
| Pressured Air - oil free - Refrigerant fryer - Pressured air vessel |
Type ZT 30, 8,0 bar, 30 kW Type FD 80 11 bar, 3 m³ |
1995 | Atlas Copco |
| Cooling unit - Ammonia/Glycol - Collecting vessels - Condenser - Ice water tank |
Verdichter Verdichter Verdichter, 190 kW 28m³ |
1995 1995 2007 |
Stal Stal Gea Grasso BAC |
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